Our Philosophy on End Mills: Coatings

We've spent a great deal of time insuring that our coatings work in conjunction with all the other aspects of our end mills.  We have three primary coatings for our tools. Here's some details on what they are and where to apply them for your cutting material applications.

Black Stealth

Black Stealth Coating MoS2

Molybdenum Disulfide (MoS2). The easiest way to understand our Stealth coating is to think of the coating as being ‘clear’ and not ‘black.’ As soon as the tool enters the cut many people comment that the “color has worn off.”  We can assure you that this is not the case. There’s several physical and chemical changes that cause this visual change and space does not permit here to explain the science. That’s part of the reason we call it “stealth” because you can’t see it any more!  What’s important is the this coating has a lower co-efficient of friction than just about everything else on the market. Our geometry works ideally with this coating. Used for our Viper and DiamondBack series tools which are for all Non Ferrous Alloy milling (N)

AlTiN 

AlTiN Coating

Aluminium Titanium Nitride  This PVD coating has a gradually increasing percentage of aluminum added as it goes through the coating process. It gradually increases in the amount of Aluminum from the substrate interface until it reaches the outer surface of the coating, where there is a higher percentage (up to 65%) of aluminum in the film. As the tool heats up, the aluminum converts to aluminum oxide, staying in the film. This coating provides exceptional oxidation resistance and extreme hardness. AlTiN retains its hardness when the temperature is 800° to 930° C (1,470° to 1,700° F) This coating is ideal for dry machining environments. Used exclusively on our Raptor products for all P - Steels (blue), M - Stainless Steel (yellow), K - Cast Iron (red), and S - Hi-Temp Alloys Special Alloys & Titanium - (brown) materials. 

Please keep in mind that this coating CANNOT be used in Aluminum (N) machining because the Aluminum in it would have an affinity to itself and cause workpiece adhesion to the cutting tool.

X-Treme 

TiAlN Xtreme Coating

Titanium Aluminium Nitride (TiAlN) This monolayer PVD coating has high hardness and excellent thermal stability that protects against premature tool wear. It also has excellent oxidation resistance allows high speed and semi dry or dry machining operations. Used for our Cobra and Python series tools which are for all P - Steels (blue), M - Stainless Steel (yellow), K - Cast Iron (red), and S - Hi-Temp Alloys Special Alloys & Titanium - (brown) materials

Our Philosophy on End Mills: Tolerance

When we talk about tolerance we are actually referring to two components of our end mills.  Our shank diameters are held tighter than standard h6 industry specifications of -0.0001” / -0.0003”.  Our Viper and DiamondBack End Mills are held to -0.0001" / 0.0003" on diameter and shank. However, that is just part of the story...

We’ve really concentrated a lot of time on the grinding tolerance as well. When you look at our competitors under a microscope many times you will see that the primary and secondary grind finish looks like a washboard texture because of the wheel that was used to finish grind it with.  

End Mill performance in high speed machining is dependent upon the surface roughness (topography) of the rake face and and relief face of the end mill.  Better, smoother ground surfaces reduce the co-efficient of friction and permit the tool to perform better “in the cut”.  As we talked about in our previous posting with regard to geometry, we make every attempt to reduce the co-efficient of friction that a chip encounters as it is being formed into 6's & 9's in our end mills.  We take special care to insure that our wheels are re-dressed quite often to maintain consistent surface finish. And that has an impact on coating adhesion as well. We'll be discussing that in our next posting.